When buyers first source 355ml Sleek cans for energy or functional drinks, the same questions come up: What is the real body diameter? Which end fits? Will it run on my filler? Getting one spec wrong can stall a production run, so we put the core numbers in one place.
This guide covers the 355ml Sleek dimensions, 202-end compatibility, pressure rating and coating options we use for export orders. Use it as a reference sheet to share with your line engineer or co-packer.
A standard 355ml Sleek aluminum can is 57.4 mm in body diameter and 155.73 mm tall. It uses a 202 end (52.4 mm curl diameter), has a body wall of about 0.097–0.105 mm and a base around 0.245 mm, and is rated for 90–95 PSI internal pressure. Energy drinks, functional beverages and premium RTDs use this format because it feels slimmer in hand and fits more facings per shelf metre.
355ml Sleek Can Specifications
The table below lists the dimensions and tolerances we verify for export 355ml Sleek cans. If you need a dimensional compliance report for your filler model, ask us when you request a quote.
| Parameter | Specification | Tolerance | Unit |
|---|---|---|---|
| Nominal Volume | 355 | ±2 | ml |
| Can Style | Sleek (202 End) | — | — |
| Outer Diameter (Body) | 57.40 | ±0.13 | mm |
| Overall Height (Closed) | 155.73 | ±0.50 | mm |
| End Diameter (Curl OD) | 52.40 (202 end) | ±0.10 | mm |
| Body Wall Thickness | 0.097 – 0.105 | — | mm |
| Base Thickness | 0.245 – 0.265 | — | mm |
| Max. Internal Pressure (Axial) | 90 – 95 | — | PSI |
| Base Dome Depth | 6.0 – 6.5 | ±0.20 | mm |
| Neck Diameter (Seaming) | 47.35 – 47.65 | ±0.15 | mm |
| Alloy (Body) | AA 3104 (H19) | — | — |
| Alloy (End / Lid) | AA 5182 (H48) | — | — |
| Standard Cases per Pallet | 100 – 108 | — | cases |
| Cans per Case (24-pack) | 24 | — | pcs |
| Empty Can Weight | 13.5 – 14.2 | — | g |
| Interior Coating Type | BPA-free epoxy / polyester | — | — |
Why Energy and Functional Drinks Use the Sleek Profile
The 57.4 mm Sleek format is common in energy and functional drinks for four practical reasons:
1. Grip
The narrower diameter fits adult single-hand grip better than a 66 mm Standard can. That matters for on-the-go consumption.
2. Shelf Space
A 57.4 mm can fits roughly 30–35% more facings per shelf metre than a 66 mm Standard can of the same volume.
3. Shelf Presence
The tall, slim silhouette reads as premium in the energy drink aisle, a visual cue that has become category standard.
4. Common End Size
The 202 end is the default for Sleek cans. Most rotary fillers from KHS, Krones and CFT Group run 202 ends natively, so tooling stays standard.
Not Sure Which End Fits Your Filler?
Send us your filler model and can volume. We will confirm end size, chuck geometry and changeover parts before you order.
Request Filler Compatibility Check →What End Size Fits a 355ml Sleek Can?
The most common spec mistake we see is ordering the wrong end diameter. A 355ml Sleek body only accepts a 202 end.
| Can Format | End Standard | Curl OD (mm) | Common Volumes | Interchange? |
|---|---|---|---|---|
| 355ml Sleek ★ | 202 | 52.40 | 200ml / 250ml / 355ml | Yes — within 202-end family |
| 330ml Standard | 202 | 52.40 | 330ml / 350ml | No — incompatible with Sleek |
| 500ml Standard | 202 | 52.40 | 440ml / 500ml / 568ml | No — incompatible with Sleek |
| 250ml Sleek | 202 | 52.40 | 200ml / 250ml / 310ml | Yes — shares 202-end |
| Super Sleek 450ml | 202 / 209 | 52.40 / 63.50 | 450ml | No — different body family |
Pressure Rating by Beverage Type
Carbonation level drives the minimum pressure rating you need. The table below is the reference our QC team uses for export orders:
| Beverage Type | Typical Carbonation (Vol CO₂) | Fill Pressure (PSI) | Recommended Can Rating |
|---|---|---|---|
| Still / Non-Carbonated (water, juice) | 0.0 | 0 – 10 | Standard 90 PSI |
| Low Carbonation (sparkling water) | 1.0 – 2.0 | 15 – 30 | Standard 90 PSI |
| Energy / Functional Drinks ★ | 2.5 – 3.2 | 40 – 65 | 90 – 95 PSI (Sleek standard) |
| Standard Beer / Lager | 2.5 – 2.8 | 35 – 55 | 90 PSI |
| High-Carbonation Soda / Cola | 3.5 – 4.2 | 65 – 80 | 95 PSI minimum |
| Sparkling Wine / Kombucha | 4.5 – 6.0 | 80 – 95 | 95 PSI — confirm with engineer |
355ml Sleek vs. 355ml Standard Can: What's the Actual Difference?
| Parameter | 355ml Sleek | 355ml Standard (12oz) |
|---|---|---|
| Outer Diameter | 57.40 mm | 66.04 mm |
| Overall Height | 155.73 mm | 122.22 mm |
| End / Lid Standard | 202 (52.4mm curl) | 202 (52.4mm curl) |
| Label Area (cm²) | ~247 cm² | ~256 cm² |
| Shelf Facings / Metre | ~19 facings | ~15 facings |
| Empty Can Weight | 13.5 – 14.2 g | 14.8 – 15.6 g |
| Category Perception | Premium / Energy | Classic / Beer / Soda |
| Filling Line Tooling | Sleek-specific seaming head | Standard seaming head |
If your product is an energy drink, functional beverage, nootropic, or premium RTD, the Sleek profile is usually the better starting point. Switching formats after launch means new label tooling, filler change parts and retailer planogram updates — costs that can run into five figures for a mid-size brand.
Filling Line Compatibility
Most modern rotary fillers support the 202-end Sleek can. The table below lists common models our customers use:
| Filler Manufacturer | Model Series | 202-End Sleek Support | Changeover Required? |
|---|---|---|---|
| KHS | Innofill Can C | ✅ Native | Seaming head swap only |
| Krones | Craftmate / Volumetic | ✅ Native | Seaming head swap only |
| CFT Group | Certa Series | ✅ Native | Seaming head swap only |
| Sidel | EvoCan | ✅ Native | Seaming head swap only |
| Standard semi-auto | Generic rotary (China / India) | ⚠ Check model | Confirm chuck size with manufacturer |
Internal Coating Options
Functional beverages can be harder on internal coatings than standard CSDs. Acidic ingredients, botanical extracts and electrolytes can cause flavor migration, corrosion or delamination if the liner is wrong.
| Coating Type | pH Range Resistance | Best For | FDA / EU Compliant? |
|---|---|---|---|
| BPA-Free Epoxy Blend ★ | pH 2.5 – 7.5 | Energy drinks, sports drinks, acidic RTD | ✅ FDA 21 CFR §175.300 / EU 10/2011 |
| Polyester (PET-Based) | pH 3.0 – 8.0 | Non-alcoholic functional beverages, water | ✅ FDA / EU compliant |
| Acrylic Coating | pH 4.0 – 8.5 | Mildly acidic beverages, coconut water | ✅ FDA / EU compliant |
| Standard Epoxy (BPA-containing) | pH 2.0 – 9.0 | Beer, cola (legacy markets) | ⚠ Restricted in EU from 2027 |
| Bare Uncoated | pH 6.0 – 8.0 only | Still water (short shelf life) | ✅ Limited applications |
For most energy and functional drinks, we recommend a BPA-free epoxy blend. It covers a wide pH range, holds up for a 24-month shelf life, and complies with FDA and EU food-contact rules.
Request 355ml Sleek Can Samples
Send us your beverage type, volume and destination market. We will recommend the right coating, pressure rating and end type, then ship a sample set to your lab or co-packer.
Request Sample Kit →